Battery Testing Solutions

Battery Probe Battery Test Probes

C.C.P. supplies test probes for every stage of the battery process — from cell formation, aging and capacity grading through to battery pack testing. Four series are available: one-piece, coaxial, cable spring probe and spring probe, supporting up to 400A and an operating range of -40 to 200°C.

400A

Max. Current (Cable Spring Probe)

<1mΩ

Low Contact Resistance

-40~200°C

Operating Temperature Range

Battery Probe Solutions

Battery Application Probes

C.C.P. supplies test probes for every stage of the battery process, covering cell formation, aging and capacity grading through to complete solutions for battery modules and packs. Our in-house turning and plating facilities ensure fast lead times and consistent quality.

Cell

Module

Pack

Probe Solutions

Four Probe Solutions

ONE-PIECE PROBE

One-Piece Probe

For direct contact with battery cells. The low-resistance design ensures accurate measurement

Max. Current

60 A

Resistance

<1 mΩ

Temperature Range

-40~200°C

Advantage

Low resistance

COAXIAL ONE-PIECE PROBE

Coaxial One-Piece Probe

For battery modules and packs. The four-wire coaxial measurement design delivers a more accurate signal

Max. Current

200 A

Resistance

<1 mΩ

Temperature Range

-40~200°C

Advantage

Four-wire measurement

HARNESS POGO PROBE

Cable Spring Probe

For battery modules and packs. Up to 400A, with a high-strength design for harsh environments

Max. Current

400 A

Resistance

<1 mΩ

Temperature Range

-40~150°C

Advantage

High-strength durability

POGO PROBE

Spring Probe

For battery cells. Quick-change design with a simple, flexible structure suited to production lines

Max. Current

30 A

Resistance

<30 mΩ

Temperature Range

-40~150°C

Advantage

Quick change

Specifications

Product Specifications

SpecificationValue
One-Piece Probe Max. Current60 A
Coaxial One-Piece Probe Max. Current200 A
Cable Spring Probe Max. Current400 A
Spring Probe Max. Current30 A
Resistance<1 mΩ (one-piece / coaxial / cable)
Temperature Range-40 to 200°C (one-piece / coaxial)

Applications

Key Applications

BATTERY TESTING

Lithium Battery / EV Battery Test

The probe contacts the PCB, closes the circuit and activates the lithium battery for testing. A specially designed contact tip ensures stable high-current transmission, suited to EV battery modules, packs and industrial energy storage systems.

Stable high-current transmission with low, consistent contact resistance

Suitable for EV battery packs, modules and industrial energy storage systems

Contact tip shape and size customizable to the battery specification

IC TESTING

High-Current IC Test

A coaxial design integrates the sense pin and the current pin into a single probe structure. The integrated current pin design significantly reduces electrical resistance, making it suitable for high-current IC functional testing and burn-in testing.

Sense pin and current pin integrated coaxially for a more stable signal

Integrated design greatly reduces electrical resistance

Suitable for burn-in testing and high-current functional verification

Cannot Find the Specification You Need?

C.C.P. provides custom solutions. Have a special requirement? Our engineers are ready for your challenge.

Thank you for your interest — download below